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Senior Optimization Engineer

Company: HB Consultants LLC
Location: Greenwood
Posted on: November 8, 2018

Job Description:

self-motivated, professional resource with an advanced quality systems background. Trained and experienced in Lean Manufacturing / TPS techniques. Must understand the critical nature of the need for a culture change first and foremost as the footprint for a successful organizational transformation to Lean. Must have direct Lean / TPS application experience in heavy industry (steel production at any level in the supply chain preferred). Affiliations with Toyota Motor Co. or having worked in their supply chain a plus. Pure consultancy experience alone is not desired. Must have practical experience implementing the following pinnacles of TPS: Establishing Flow, Value Stream Mapping, Standardized Work, Visual Process Management, A3 Methodology, 5S / 6S, TPM.. Experienced in advanced statistical techniques with a key emphasis on Statistical Process Control / Process Optimization. Well versed in project management with a proven ability to lead individuals and teams. High level of demonstrated creativity and problem-solving capabilities. Excellent verbal and written communication skills with ability to train large and small groups at all levels of the organization from the shop floor to the executive level. Capable of translating complex concepts into comprehensive or simplistic terms turning novice level resources into functional users. Highly proficient in the widespread use of software including MS Office products, ChartRunner (or other SPC software), Oracle / Discoverer databases, SQL, SAS and other equivalent applications. Understands organizational database infrastructure and maintains excellent data mining skills. Learns fast .RESPONSIBILITIES Position reports to the General Manager, Process Excellence but interfaces closely with the VP, Quality & Supply Chain Management. Oversees correct deployment of TPS / Lean principles at steel manufacturing (melting, casting, and flat-rolling) operating units to an organization at the beginning point of the process with a very high degree of management commitment and only the need for implementation talent. Leads Kaizen Events and other continuous improvement initiatives post system implementation. Develops an A3 Team Problem Solving at the shop floor level from the ground up. Conducts organizational training. Conducts detailed analysis of process and business-level data to calculate project impacts to the business bottom line, working closely with the Accounting & Finance Group. Minimum five (5) years of experience in a flat-rolled ferrous or non-ferrous metal manufacturing environment preferred. Other heavy manufacturing industries will be reviewed. Six Sigma certification (green belt or higher) is a plus but not mandatory. (about 15% travel).

Keywords: HB Consultants LLC, Greenwood , Senior Optimization Engineer, Engineering , Greenwood, Indiana

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